AI putwall solution

Siemens - Teknics

Optimizing Put Wall Solutions for Order Fulfillment

Quick Facts

Company
Siemens
Teknics

Application
Logistics
Order fulfillment
Piece picking
Pharma

Features
Mobile robot
Warehouse Management System (WMS)
High-definition 3D machine vision

3D camera
Zivid 2+ M130 - industrial 3D camera

Published
8 November 2024

At a glance

Challenges

Teknics’ AI PUTWALL is designed to automate the piece-picking process for various goods in the pharmaceutical and cosmetics sectors. The complexity and variability of the items being handled in terms of size, shape, and transparency are the biggest challenges in this industry.

Solution

Teknics uses Simatic Robot Pick AI for its Put Wall application. With the Zivid 2+ 3D camera as the "eyes" and Siemens Pick AI as the "brain", the system is capable of picking any object, even transparent and reflective objects.

Results

The solution demonstrated impressive cycle time performance, maintaining high-speed operations essential for meeting the demands of a busy warehouse environment. The integration provided by Teknics is deployed in a real-world scenario, highlighting the practical benefits of the Simatic Robot Pick AI solution.

 

Having very high-quality 2D and 3D unified is extremely valuable for us. Now with Zivid 2+, it is also possible to capture transparent and semi-transparent objects: a game changer for the industry.” 

Ignacio Moreno, Business Development Manager - AI & Robotics at Siemens

 

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01 Story

The demand for automation in the intralogistics field is surging. Siemens, a leader in automation technology, recognized a significant market need for automated piece-picking solutions. To address this, Siemens developed the Simatic Robot Pick AI solution. This innovation leverages advanced AI, 3D, and 2D vision to enhance picking operations, addressing the labor shortages and efficiency demands in industries like cosmetics and pharmaceuticals.

Teknics, a prominent system integrator in Spain specializing in the pharmaceutical and cosmetics sectors, is currently using Simatic Robot Pick AI for a Put Wall application. Teknics’ AI PUTWALL is designed to automate the piece-picking process for various goods, aiming to improve operational efficiency in a logistics center.

 


02
 Challenges

The primary challenges in this deployment stemmed from the complexity and variability of the items being handled. The pharmaceutical industry deals with a vast array of products, each with unique shapes, sizes, and packaging materials, including transparent and semi-transparent objects. Traditional vision systems struggle with this level of variability and materials and will require extensive training for each new product type.

Additionally, the automation system needed to operate reliably and efficiently under real-world conditions, which are far more demanding than controlled lab environments. The throughput requirements were stringent, as the system had to process many items quickly to meet the operational demands of a busy warehouse.

Siemens SIMATIC Pick AI for putwall application

“Compared to other solutions offered on the market, our solution uses an entirely industrial system. In a real-life scenario, you better have industrial grade components because the conditions are different from a lab.”

Ignacio Moreno
Business Development Manager - Robotics & AI at Siemens

03 Solution

Teknics’ solution addresses these challenges effectively. Key components of the system included:

  • Zivid 2+ 3D camera: Industrial-grade 3D camera providing high-resolution 3D images and capable of handling transparent and reflective objects, essential for the diverse range of products in the pharmaceutical sector.
  • Universal Robots collaborative arm: A flexible robotic arm that works seamlessly with the AI system to pick items accurately.
  • Vacuum gripper: An adaptive gripper capable of handling various product textures, shapes, and weights.
  • Siemens industrial PC (IPC): Powers the AI and automation software, ensuring robust and reliable performance.
  • RFID technology: Used to identify and track items accurately, supporting the batch-picking process.
  • Simatic Robot Pick AI software: The brain of the system, providing the intelligence needed to handle a wide range of products without the need for extensive retraining.

The setup process was impressively efficient: Siemens and Teknics managed to build and demonstrate a working prototype within a single morning, showcasing the system's ease of integration and rapid deployment capabilities.

The entire system is built with industrial-grade components, including the 3D camera, robot arm, gripper, and IPC, to ensure robust and reliable performance in demanding real-world environments. The solution demonstrated impressive cycle time performance, maintaining high-speed operations essential for meeting the demands of a busy warehouse environment.

04 Results

The implementation of the Simatic Robot Pick AI solution with the Zivid 2+ camera yielded significant improvements in operational efficiency and accuracy. Some notable outcomes included:

  • Reduced training time: The AI system's ability to manage new products without extensive retraining drastically reduced the setup time for new items.
  • Enhanced picking accuracy: The high-quality 3D imaging and advanced AI algorithms ensured precise identification and handling of products, minimizing errors.
  • Improved throughput: The system can perform high-speed operations, essential for meeting the demands of a busy warehouse environment.
  • Flexibility: The solution proved adaptable to various product types, from pharmaceuticals to cosmetics, demonstrating its versatility across different sectors.

The integration provided by Teknics is deployed in a real-world scenario, highlighting the practical benefits of the Simatic Robot Pick AI solution. By leveraging advanced AI and innovative 3D vision technology, Siemens successfully addressed the key challenges in automated material handling, paving the way for broader adoption in the intralogistics, logistics, and manufacturing industries.


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About Siemens

Siemens is a global technology company based in Germany, known for its innovative solutions in industrial automation, energy, healthcare, and infrastructure. With a strong emphasis on digital transformation, Siemens provides software and IoT-based solutions that support the transition to cleaner energy, smarter manufacturing, and resilient infrastructure globally.

siemens.com →

About Teknics

Founded in 1992, Teknics has been supplying automation and flexible assembly solutions. Its headquarters are in Barberà del Vallès near Barcelona, with subsidiaries in the Czech Republic and France. With more than 150 engineers and specialists, the company supplies automation solutions for the cosmetics, medical, automotive, pharmaceutical, and packaging industries.

teknics.eu →

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