Robotic Surface Finishing with 3D Vision

From the smallest part to the shiniest surface, ensure perfect results with our 3D vision camera.

Automating the Toughest
Surface Finishing Challenges

Removing dust spots from car bodies with Pickit 3D, powered by a Zivid camera.

Surface finishing is one of the most difficult manufacturing processes to automate. When the scan is off, the toolpath is off, resulting in missed surfaces, overworked areas, or uneven edges that fail quality standards. Add parts with varying colors, shapes, textures, and reflectivity, and the virtual-to-physical mismatch quickly becomes amplified. Whether sanding, grinding, deburring, polishing, buffing, or spraying, consistent results demand high-fidelity 3D data to maintain precise contact, pressure, and coverage - part after part.

The accuracy, robustness, and mounting flexibility of Zivid 3D cameras make them ideally suited for surface finishing applications. Enabling robots to consistently “see” parts with millimeter-level accuracy unlocks new opportunities in reliable factory automation.

Complex part geometries

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Robots must finish high-mix parts ranging from flat sheets to curved, corrugated, large, and irregular surfaces.

Reflective metal surfaces

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Shiny parts can create missing or distorted 3D data, limiting reliable automation.

Millimeter-level precision

3D depth icon
Tight tolerances are difficult to maintain in the presence of dust, vibration, and changing ambient light.

Achieve reliable surface quality
with Zivid 3D sensing

Point cloud examples of surface finishing captured with Zivid 3D cameras. Click the image to explore in 3D.

Reduce uneven treatment, missed spots, or defects.

  • Handles a wide range of part geometries and surface materials without point cloud noise

  • Sub-millimeter precision for complex parts and fine details

  • Reliable scanning of shiny metals such as steel, aluminum, and nickel

  • 99.9% trueness for repeatable quality with less rework and manual intervention

Sanding of complex shapes demo by GrayMatter Robotics, using a Zivid 3D camera.
Pickit

Designed to perform on the factory floor

  • IP65-rated 3D vision designed for high vibration and dirty environments

  • In-field correction helps prevent stoppages, downtime, and costly recalibration

  • High-quality 2D color matching in changing lighting conditions

  • Repeatable results across shifts, cells, and factory locations

Finish from multiple viewpoints

  • Robot-mounted flexibility to cover the entire surface, even on large and complex-shaped workpieces

  • Designed to handle high-mix and wide variation parts from multiple viewpoints

  • Captures high-quality point clouds in 150 ms

  • Calibrated for robot-mounted performance, enabling fast deployment with minimal tuning
Graymatter robotics

In surface treatment operations, precision isn't negotiable - it's everything. What makes our 3D vision solution transformative is that it delivers 100% accuracy regardless of how parts are positioned. We've eliminated the variability that comes with manual operations, giving manufacturers the consistency and quality assurance they need to compete globally.

Jean-François Remy, CEO at Pickit 3D | Powered by a Zivid camera

Meet our customer team for a technical demo & discussion

Why traditional approaches fail
in real production

Other solutions

 

❌ Miss surface details due to limited dynamic range and incomplete point clouds.

❌ Fail on reflective metals or dark parts because of imaging artifacts.

❌ Fixed camera setups cannot capture the best angles for complex geometries.

❌ Calibration becomes unreliable harsh factory environments.

 

 

Zivid solutions

 

✅ Captures detailed point clouds in milliseconds without slowing robot cycle time. Learn more →

Delivers accurate scans on shiny metals and deep black surfaces. Learn more →

✅ Enables optimal imaging distance and viewing angles for every part. Learn more →

✅ Stays accurately calibrated in demanding factory environments with minimum need for re-calibration. Learn more → 

Surface finishing automation
in the real world

Start automating surface finishing
with Zivid 3D vision