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The pressing need to address labor shortages, inconsistent quality, and the physical strain associated with manual surface finishing is pushing companies to turn to solutions using AI and robotics. However, achieving accurate, high-resolution 3D scans in a high-mix manufacturing environment with variable part colors, textures, and placements is a real challenge.
GrayMatter Robotics integrated the Zivid 2+ MR60 camera into their AI-powered robotic cells, enabling precise, color-accurate 3D scanning for surface finishing applications.
The system delivered sub-millimeter precision, optimized production efficiency, and achieved high customer satisfaction, with strong potential for global expansion.
The Zivid 2+ R-series stands out for our application primarily because it unifies 3D and 2D data capture in a single solution, simplifying processing workflows."
Sagar Panchal, Software Engineer at Graymatter Robotics
To address these challenges, GrayMatter Robotics developed an advanced robotic cell that integrates multiple essential components. The Zivid 2+ R-series cameras enable high-resolution, color-accurate 3D scanning, ensuring precise data capture for processing. An Active Compliance Device maintains consistent force throughout the surface-finishing operations, while a 6-DOF Industrial Manipulator provides flexibility to handle a diverse range of part geometries. To ensure safe and reliable operation, the system is also equipped with industrial-grade safety systems that adhere to stringent manufacturing standards.
Part of the R-series family, the Zivid 2+ MR60 played a crucial role in enabling precision and adaptability. Key advantages included:
GrayMatter Robotics combined in-house prototyping with real-world testing at customer sites to refine their solution. This iterative approach allowed for immediate feedback and ensured optimal performance under industrial conditions.
The deployment of GrayMatter Robotics' AI-powered robotic solution with Zivid 2+ R-Series led to significant improvements in accuracy, efficiency, and scalability. The vision system consistently delivered sub-millimeter precision, ensuring top-quality finishing results. The streamlined scanning process reduced downtime and optimized production cycles, allowing manufacturers to maintain high throughput without compromising quality. End-users reported high levels of satisfaction, praising the system’s accuracy, ease of integration, and overall reliability. While the initial focus remains on North America, growing global interest indicates strong potential for future expansions.
